The plastic pipe industry is a booming business, with applications ranging from plumbing and construction to irrigation and electrical conduit. One of the most popular methods for producing plastic pipes is through dual extrusion line with single Extruder, which involves extruding two pipes simultaneously through Die Head with specific properties.
Why Do Plastic Pipes Need Socketing?
Socketing is a process that creates a bell-shaped end on a plastic pipe, allowing for easy connection with other pipes . This is crucial for several reasons:
- Increased Strength: Socketing provides additional strength and rigidity at the connection point, reducing the risk of leaks and failures.
- Improved Seal: The bell-shaped end creates a better seal with other pipe for long running lengths, preventing leaks and ensuring a secure connection.
- Ease of Installation: Socketing makes it easier to connect pipes, saving time and effort during installation.
Challenges of Socketing with Dual Extrusion Lines
While dual extrusion offers several advantages for plastic pipe production, it can present challenges when it comes to socketing. These challenges include:
- Maintaining Consistency: Achieving consistent socket shapes and dimensions across different production runs can be difficult.
- High Production Rates: Keeping pace with the high production rates of dual extrusion lines can put a strain on traditional socketing methods.
- Flexibility: Traditional socketing machines may not be able to handle the different materials and sizes produced by dual extrusion lines.
How FASTFORM from SICA India Can Help
SICA India’s FASTFORM series of machines provides a solution to the challenges of socketing with dual extrusion lines. These machines offer several key benefits:
- High Efficiency: FASTFORM machines are designed to handle high production rates, ensuring efficient socketing even with the fastest dual extrusion lines. A single Socketing machine on a Dual Extrusion Line.
- Precise Socketing: SICA’s advanced technology guarantees consistent and accurate socket shapes and dimensions, regardless of the material composition or size of the pipe.
- Versatility: FASTFORM machines can handle a wide range of pipe sizes and materials within the specified range of each Model.
- Dual Oven Technology: The FASTFORM 90 & 110 models feature dual ovens for faster heating and cooling cycles, further increasing efficiency and productivity. (specific models only)
- Collection Table Option: For dual extrusion lines, FASTFORM machines can be equipped with a special collection table for collecting pipes from Dual Extrusion line that simplifies the socketing process and reduces waste.
- Saving Space: Instead of two Socketing Machines in each Dual Line we provide a high output, energy efficient single socketing machines for a dual line.
Choosing the Right FASTFORM Machine for Your Needs
SICA India offers a variety of FASTFORM machines to meet the specific needs of each plastic pipe producer. Here is a breakdown of the available options:
- FASTFORM 90 & 110: These machines are ideal for high-volume production of solvent cement and SWR sockets for pipes up to 110mm in diameter. These machines are with a single High Capacity Ovens.
- FASTFORM 250: This fully automatic machine is designed for larger diameter pipes, ranging from 50mm to 250mm. It can produce solvent cement, SWR, and elastomeric ring sockets.
- FASTFORM 400: This high-capacity machine is perfect for large-scale production of pipes ranging from 63mm to 400mm. It can produce all three socket types and boasts a user-friendly design.
Conclusion
Socketing plays a critical role in the production of quality plastic pipes, and choosing the right socketing machine is essential for maintaining high production rates and ensuring consistent results. SICA India’s FASTFORM series of machines offers a complete solution for socketing needs from dual extrusion lines, providing superior efficiency, precision, and versatility. By investing in a FASTFORM machine, plastic pipe producers can improve their overall quality and productivity.
